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Kohler Parts Leveling

ÜRETKENLİK ARTIŞI İÇİN DÜZLEŞTİRMEDE KOHLER

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Peak Perforformer'in Avantajları

Üst düzey temizleme sistemi

Düzleştirme silindirlerinin temizlenmesini kolaylaştırır ve genişletilebilir düzleştirme tepsisi ile silindirleri destekler.

Düzlük ölçüm sistemi

Optik düzlük ölçüm sistemi tek bir adımda levhaları hizalama ve düzlük ölçümü yapma imkanı sunar.

Elektromekanik boşluk kontrolü

Kalın ve karmaşık parçalar için optimum düzleştirme sonucu verir. Hidrolik olmadığından yüksek enerji verimliliği sunar.

Patentli çift taraflı düzleştirme silindiri

görece büyük işleme genişliğine sahip makineler üzerindeki dar parçaları düzleştirirken aynı zamanda silindirlerin kullanım ömrünü uzatır.

Doğrudan tahrikli bağlantı

pek çok avantajı beraberinde getirir: yüksek enerji tasarrufu, daha az aşınma ve daha düşük ses, yüksek işlenebilir profil, işleme sırasında yüzeyin korunması ve düzleştirme silindirlerine aktarılan yüksek tork. 

Part Leveling Machines

Optimum leveling results and excellent efficiency

The Peak Performer part leveling machine from KOHLER reliably and precisely levels and relieves stress from sheets and part blanks. Your downstream production processes benefit from higher quality leveled parts and sheets, as there’s no need for time-consuming, manual rework.

Product highlights:

  • Servo-electronic machine concept without hydraulics
  • Electromechanical leveling gap control (patented)
  • Advanced cleaning system
  • Reversible leveling rollers (patented)
  • Innovative control system
  • Predictive maintenance

KOHLER’s part leveling machines have no hydraulic systems whatsoever, which means that coupled with their excellent energy efficiency, they play an active role in saving resources in industrial sheet metal processing. KOHLER is breaking new ground and confirming its position as the market leader with its use of direct drives and electromechanical leveling gap control in hydraulic-free part leveling machines.

The KOHLER Peak Performer part leveling machines level sheets that are 0.2 to 65 mm thick.

Quality-focused industrial companies from a wide range of industries, such as those listed below, rely on part leveling machines from KOHLER.

  • Automotive engineering
  • Construction and agricultural machinery
  • Mechanical engineering
  • Steel service centers
  • Housing construction

KOHLER Peak Performer:

Precise and efficient leveling

The hydraulic-free Peak Performer part leveling machine with electromechanical leveling gap control confirms KOHLER’s position as the leader in leveling technology and market leader for the sector.

Part Leveling Machines for Light Laser and Stamped Parts

Typical applications: laser job shop, equipment manufacturing, electronics industry, aviation, automotive, precious metal processors, and custom applications

Precision leveling of small and medium-size parts Excellent leveling results are achieved through the use of small leveling roller diameters, optimum roller spacing, and extra-wide supporting rollers.

Part Leveling Machines for Laser, Plasma, and Stamped Parts

Typically used in laser job shops, steel building, mechanical and plant engineering, and general sheet metal production

Versatile machine for sheets up to 16 mm thick. It precisely and reliably levels all conventional materials thanks to its patented leveling gap control. The servo electronic machine concept operates entirely without hydraulics. The leveling rollers and supporting rollers are quick and easy to clean with the advanced cleaning system developed by KOHLER. The machine offers further benefits such as reversible leveling rollers, pinch point prevention, extra-wide supporting rollers, and intelligent return feed operation.

Stainless steel specialist MODERSOHN® Stainless Steel also relies on KOHLER. Managing Director and leading stainless steel specialist Wilhelm Modersohn understands the quality gains that are to be had with high precision leveling.

Part Leveling Machines for Medium-Sized and Heavy Blanks and Sheets

Typically used in laser job shops, flame cutting shops, heavy-duty mechanical and plant engineering, the railroad industry, and shipbuilding

For use with materials up to 65 mm thick. The servo electronic machine concept impresses with powerful, energy-efficient direct drives. The machine offers high performance yet low operating and maintenance costs. Like all KOHLER part leveling machines, no hydraulics are used. The patented leveling gap control ensures reliable, precise leveling of all conventional materials. Leveling rollers and supporting rollers can be cleaned quickly and efficiently, thanks to the advanced cleaning system. Other benefits include reversible leveling rollers, pinch point prevention, extra-wide supporting rollers, and intelligent return feed operation.

A Peak Performer part leveling machine from KOHLER is in operation at Liebherr-Hydraulikbagger GmbH, where it delivers level and stress-free steel blanks. he machine completely fulfills the expectations of the Liebherr experts, who are more than happy with their decision to purchase from KOHLER.

Part Leveling Machines with Roller Bending for Targeted Elimination of Edge or Center Waves

Typically used for perforated sheets and panels

This machine type is ideal for eliminating edge and center waves by pre-bending the leveling rollers using a wedge system which can individually or collectively adjust the lower supporting roller blocks. The varying lifting and lowering results in controlled pre-bending of the leveling rollers. The modern machine concept also works without any hydraulics – like all KOHLER part leveling machines.

Read our report “The challenge of perforated sheets”: Perforated sheets are very different to unperforated sheets. It’s the holes that cause particular stress and unevenness during the manufacturing process. These negative effects must be fully eliminated so that the sheets can undergo subsequent processing steps. This poses a huge challenge for manufacturers of perforated sheets, but one that can be mastered with the right leveling technology and an experienced helping hand.

Tandem Leveling Line – The Perfect Combination for Round Parts

Typically used for all round parts with stringent levelness requirements

The tandem leveling line levels round parts in a single pass in both directions, offering excellent productivity and leveling results in terms of levelness and concentricity.

The line combines two part leveling machines with a turning station in between.

Service

Maintenance & Service
Installation and Relocation
Industrie 4.0 IOT / OPC UA
CAD / CAM Solution
Consumables

NKN has increasing product and service quality day by day, NKN has always been its first priority to provide 100% Customer Satisfaction for each product sold in order to keep customer satisfaction at the highest level.

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